dreamstack/docs/fabric-display-overview.md

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Interactive Fabric Display — Overview

Based on research from:

What These Articles Describe

Nature paper (Shi et al., 2021): A breakthrough in woven electroluminescent (EL) display textiles. They weave conductive weft fibres and luminescent warp fibres together, creating ~500,000 EL pixel units at each weft-warp contact point, spaced ~800µm apart. The result is a 6m × 25cm flexible, breathable, machine-washable display fabric. They demonstrated an integrated system with a textile keyboard (capacitive touch) and textile power supply — essentially a full wearable communication device.

LED Professional (Carpetlight): A commercial approach to LED-on-fabric lighting — miniature PCBs on rip-stop polyamide, connected by conductive embroidered threads. Controllable via DMX protocol, tunable white (28005400K), and extremely lightweight (300g for a 2×1ft panel). Currently used in film/TV lighting.


How to Build an Interactive Display from These Concepts

There are three tiers, depending on how deep you want to go:

Tier 1: Accessible Now (LED Matrix on Fabric)

Use commercially available components to approximate the research:

Component Product Est. Cost
LED matrix WS2812B/SK6812 flexible LED strips or panels (e.g., 16×16 NeoPixel matrix) $1560
Substrate Sew/bond onto rip-stop nylon or felt $510
Controller ESP32 or Raspberry Pi Pico W $515
Touch input Capacitive touch sensors (MPR121) or conductive thread embroidery $515
Power LiPo battery + boost converter $1020

The architecture:

  1. Addressable LED grid sewn onto fabric → each LED is a "pixel"
  2. Capacitive touch zones using conductive thread (like the Nature paper's keyboard)
  3. ESP32 running a DreamStack bitstream → the display state is a signal graph, touch events mutate it, and the whole thing streams over the relay for remote interaction

Tier 2: Electroluminescent (Closer to the Nature Paper)

Use EL wire/panels woven or sewn into fabric:

  • EL wire segments as individual addressable lines
  • AC inverter with multiplexer (e.g., custom PCB or commercial EL sequencer)
  • Woven grid pattern — horizontal EL wires crossed with conductive warp threads
  • Achievable pixel resolution: ~510mm pitch (vs. the paper's 800µm)

Tier 3: Full Research Replication

This requires lab equipment — ZnS:Cu phosphor-coated fibres, ionic gel transparent electrodes, and an industrial loom. Not practical outside a university materials science lab.


Where DreamStack Fits

This is a perfect use case for bitstream streaming:

┌─────────────────────────────┐
│  Fabric Display (ESP32)     │
│  ┌───────────────────────┐  │
│  │ LED Matrix State      │──┼──► DreamStack Bitstream
│  │ (signal per pixel)    │  │    (streams over relay)
│  ├───────────────────────┤  │
│  │ Touch Sensor Input    │──┼──► Mutations
│  └───────────────────────┘  │
└─────────────────────────────┘
         ▲           │
         │           ▼
    Remote Control   Viewer
    (phone/web)      (any screen)
  • The fabric display's pixel state is a DreamStack signal array
  • Touch on the fabric generates mutations that stream upstream
  • A remote viewer/controller (phone, web) can also push state down to the fabric
  • Conflict resolution handles simultaneous fabric-touch + remote-touch

Possible Next Steps

  1. A DreamStack .ds program that models a fabric display grid as a streaming signal matrix
  2. An ESP32 firmware sketch for driving a WS2812B matrix with capacitive touch, speaking the bitstream protocol
  3. A web-based simulator/controller — a visual grid that mirrors the fabric display in real-time over the relay